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MLM PDF Brochure

Free RTO canister sizing design!
Online: english units / metric units
Printable: english / metric


[Jump to MLM® data section]
Designing  or retrofitting an RTO?
MLM® from Lantec Products is the most efficient heat-recovery media for regenerative thermal oxidizers (RTOs).  It comes in three configurations, with 160 ft2, 180 ft2, or 200 ft2 of heat-transfer surface per cubic foot.

MLM®'s parallel-plate structure packs more ceramic material into each cubic foot-up to 80% more than saddles-with less resistance to air flow. The result is a unique combination of high heat capacity, rapid heat transfer, low pressure drop, and great resistance to plugging by particulates. When 1'' saddles are replaced with MLM®-200, bed depths can be reduced by more than 50%.

Original equipment costs less when RTOs are built with MLM®. Designing for high gas velocities reduces overall oxidizer footprint. Designing for lower bed depths and pressure drops enables the use of smaller blower motors with less costly starters and controls, and less expensive control box and installation wiring.

Cost-cutting retrofits with MLM® can raise thermal efficiency to reduce RTO fuel consumption, or lower the pressure drop to cut fan power use-or both-depending on the amount of MLM® installed per canister. Either way, operating cost savings give a rapid payback.



Very high transfer rate High heat capacity Low pressure drop High surface area Low cost Easy installation  


Capacity-boosting retrofits
with MLM® allow RTOs to operate at gas velocities of 400 scfm/ft2 or higher, with good heat recovery and moderate pressure drop. What would otherwise require a second RTO can be accomplished just by replacing media and upgrading the fan.

VOC destruction efficiency improves when shorter bed depths effectively enlarge the combustion chamber, and decreased back pressure results in less leakage through switch valves.

Maintenance costs are reducedby using MLM® in RTOs treating dirty air streams. Random packing media are unfortunately efficient particulate filters, but MLM® with its parallel flow channels allows more particulates to pass through the canisters and be burned up. The result is less frequent shutdown for media cleaning or replacement.
.

MLM BENEFITS

Retrofits

  -Reduce bed height
  -Minimize bed plugging

  -Increase capacity
  -Reduce pressure drop
  -Improve emissions
  -Reduce fuel costs

Literature
MLM Brochure in PDF Format

MLM Data Comparison Section in PDF Format

Case Studies
Emergency Maintenance Events Eliminated

Success in RTO Retrofit

Pollution Engineering Casebook Article

Pollution Engineering Article

Retrofit in Biosolids RTO Yields $55,000/yr Savings

MLM vs Conventional RTO Heat Recovery Media

Autothermal RTO Retrofit with MLM Yields
$100,000+ Savings Per Year




Graphs
Pressure Drop & Thermal Efficiency (click to enlarge)



Graphs in metric units (click to enlarge)

New Designs
  -Lower bed heights

  -Reduce canister size
  -Purchase less packing
  -Use smaller motors
  -Improve emissions

Required Media Depth


       
MLM® Physical Properties - British Units (Metric Units below)
 
MLM-125
MLM-160
MLM-180
MLM-200
MLM-S
Standard Module Size (inches)
12 x 12 x 4
12 x 12 x 4
12 x 12 x 4
12 x 12 x 4
12 x 12 x 4
Heat Capacity (BTU/ft3-°F)
10
12
14
16
16
Weight (lb/ft3)
40
52
59
66
66
Void Fraction (%)
72
64
59
54
53
Specific gravity of ceramic
2.25 – 2.35
2.25 – 2.35
2.25 – 2.35
2.25 – 2.35
2.25 – 2.35
Water absorption (ASTM C373)
< 0.5 %
< 0.5 %
< 0.5 %
< 0.5 %
< 0.5 %
Acid resist. strength wt. loss (ASTM C279)
< 4 %
< 4 %
< 4 %
< 4 %
< 4 %
Maximum working temp
2,350 °F
2,350 °F
2,350 °F
2,350 °F
2,350 °F
Cold crushing strength (lb/ft2)
8,600
11,000
12,500
15,000
15,000


MLM® Physical Properties - Metric Units
(British Units above)

 
MLM-125
MLM-160
MLM-180
MLM-200
MLM-S
Standard Module Size (mm)

305 x 305 x 102

305 x 305 x 102
305 x 305 x 102
305 x 305 x 102
305 x 305 x 102
Heat Capacity (kJ/m3-°C)
670
810
940
1070
1070
Weight (kg/m3)
640
840
950
1060
1060
Void Fraction (%)
72
64
59
54
53
Specific gravity of ceramic
2.25 – 2.35
2.25 – 2.35
2.25 – 2.35
2.25 – 2.35
2.25 – 2.35
Water absorption (ASTM C373)
< 0.5 %
< 0.5 %
< 0.5 %
< 0.5 %
< 0.5 %
Acid resist. strength wt. loss (ASTM C279)
< 4 %
< 4 %
< 4 %
< 4 %
< 4 %
Maximum working temp
1290°C
1290 °C
1290°C
1290°C
1290°C
Cold crushing strength (lb/ft2)
4,210
5,380
6,120
7,340
7,340

 

 

 

 

 


MLM Brochures in PDF Format
       
Lantec Products, Inc. E-mail: sales@lantecp.com Sales: 617-302-3269 Headquarters: 818-707-2285